Artificial Grass Production
Step 1: Raw Material Preparation
In the first step, we will accurately mix the color of the high quality raw materials according to the order requirements. We use 100% recyclable PE material and we use a scientific purchasing program to always ensure that the raw materials are within their optimal life cycle, thus guaranteeing the best appearance and durability of the product.
Step 2: Extrusion
In the second step, high-quality polymers (such as polyethylene or polypropylene) are heated to a molten state, and then extruded into grass fibers through a special die. This stage determines the shape, thickness and color of the grass fibers.
By adjusting the die and extrusion speed, we can customize the width and thickness of the grass fibers to give the lawn a different appearance and performance. The cooling and stretching process further enhances the strength and toughness of the fibers.
Step 3: Twisting
In the third step, the extruded grass fibers are twisted into bundles. This step simulates the texture of natural grass and adds to the durability of the lawn.
The tightness and direction of the twist affects the resiliency and appearance of the lawn. Looser twists give the lawn a softer and fluffier appearance, while tighter twists increase the durability of the lawn.
Step 4: Tufting
In the fourth step, with the help of the tufting machine, the grass filaments are quickly passed through the preliminary base cloth (usually polypropylene fabric) to form stable grass fiber clusters.
The density and height of the tufts can be adjusted according to the purpose of the lawn. Higher density tufts are suitable for sports lawns, while lower densities are more suitable for ornamental lawns. The height of the tufts affects the look and feel of the lawn.
Step 5: Backing
In the fifth step, we use an adhesive (such as latex or polyurethane) to coat the back of the turf and add one or more layers of backing material (such as polypropylene or polyester fabric).
The backing layer provides additional stability and durability, preventing the grass fibers from falling out while enhancing the lawn's water and slip resistance. Some premium lawns also add a second layer of backing to further increase strength and durability.
Artificial plant wall production
Step 1: Prepare raw materials
In the first step, we will color the high quality raw materials according to the order requirements.
We use 100% recyclable PE material for the raw material of our artificial plant wall, and we adopt a scientific purchasing program to always ensure that the raw material is within the optimal life cycle, so as to guarantee the best appearance and durability of the product.
Step 2: Production of the leaves and base plate
In the second step, we will produce the leaves and base boards of artificial plant wall.
We use advanced equipments to produce high quality foliage and backing boards for faux plant panels. Our faux foliage and backing boards are burr-free and have a certain thickness to ensure the durability of the products.
Step 3: Attach artificial plant leaves to the back
In the third step, we install the leaves of the manufactured artificial plant wall on the baseboard.
We accurately install all kinds of artificial foliage on the baseboard according to the design and arrangement requirements of the order.